Skip to main content

The drain mystery

I recently moved to a new house. As expected, there was a lot of cleaning up to do. One of the tasks was the cleaning of the washbasin. Usually, the drain is a circular part with  5 to 6 holes for the water to flow out. What I saw was this -

I have not had a chance to analyse the material of the drain. However, a quick search tells me that this is most probably stainless steel. The water that this drain is exposed to is the bore water. Thus, the drain has encountered a lot of chlorides. There is general as well as localized corrosion.

The damage started off as a simple process of pitting. Pitting due to chlorides is one of the most common headaches for poor stainless steel. They break the passive oxide film, and reach the underlying fresh iron. This iron then reacts with the usual suspects (ions, oxygen, water) and forms what we see as the rust.

As can be seen in the picture, the thin sections of the drain between the holes have disappeared in three places. This may have happened because the pits formed continued to grow through the thickness of the material, which finally gave way and fell down the drain. The shape of the circle to the top left is distorted and we can observe a small nick in the circle. There is also a variation in the widths of each of the sections between the circles - all because of corrosion.

Then, there is the green color. This is the corrosion product ferric chloride. A quick look shows the green formation around the part between two holes at the top right. General corrosion is visible, and there may be pitting going on underneath the corrosion products.

We will have to wait and see if that small section is the next to break off.

UPDATE: It did break off.

Comments

Popular posts from this blog

Corrosion rate and pipe design

Corrosion is a serious issue. However, corrosion engineers are rarely asked about it during the designing of components. It is only when the components fail that people remember there are people who have studied corrosion for their whole life and would provide a solution. The design problems are really quite simple, and the loss of money could have been avoided had the company bothered to involve a corrosion engineer in the first place. Let me illustrate this with an example of a factory near the sea. Suppose a mild steel pipe is fitted inside the factory to transport 1 wt. % hydrochloric acid. The engineer has a choice between selecting pipes of 5 mm and 10 mm thickness. To save money, they go for the pipe with the 5 mm thickness because it has been 'successfully used by the other customers'. Over the course of a year, it is seen that the pipe has started leaking at certain places. Further investigation reveals that those sections have thinned to half of their thickn...

What is a Corrosion Loop - PART 1 - CONCEPT

Corrosion loop is used to simplify inspection procedures in refining processes. Corrosion loop is defined as a group of components with common materials, processes, and operating parameters.  Source: Rachman, A. and Ratnayake, R.M.C. (2020), "Corrosion loop development of oil and gas piping system based on machine learning and group technology method", Journal of Quality in Maintenance Engineering, Vol. 26 No. 3, pp. 349-368. https://doi.org/10.1108/JQME-07-2018-0058 It is needed when the scenario has - 1. Complex process 2. Several variables such a materials of construction, process parameters, functions 3. Multiple damage mechanisms WATCH THE VIDEO FOR A DETAILED EXPLANATION - Click here for part 2 ! https://corrospective.com/ 😀Happy learning! 😀

Thesis flowchart...aka...How to decide what to write first in your thesis?

It was that moment in my thesis writing when I had received a terrible feedback and was asked to overhaul the entire document. It was time to take a break from the screen and go back to basics. I printed out my document and went home. Then I took a break that evening, because it is one of the most underrated but essential things to get everything into perspective. The next day I proceeded to lay out the pages of my thesis chapter-wise on the table. Then I took a blank paper and pad. I thought, "How will I explain my work to my family members in my native language?" So I decided to write down my work in my native language in the form of an algorithm and then rearrange my thesis. I answered the following questions to do so - What is the issue? Where is it encountered? Is it very common? What makes it so very important? What are the steps that people have already taken to solve it? Why have they not been that effective? What is it that I did to solve the issue? How did I do it? ...