Skip to main content

Important terms in API certifications - CRV & IOW - III

INTEGRITY OPERATING WINDOW

IOW can be understood by using a simple example of milk kept for boiling in a pot on a stove.



The definition as per API 584 is 

 "established limits for process variables (parameters) that can affect the integrity of the equipment
 if the process operation deviates from the established limits for a predetermined length of time”


What are the important words here? 

 
  • established limits 
  • process variables 
  • affect the integrity of the equipment
  • process operation deviates
  • predetermined length of time

In the above example, let us keep the time as 1 hour.

Now there are two critical variables here-

      • Temperature 


What is the IOW for temperature?


Answer:

The melting point of milk is 92 degrees C. That is the optimum level.

For 1 hour, if temperature is below 40 degrees C, it may not boil at all.

If the temperature is  above 120 degrees C, it may condense.

So, the IOW = 40 - 120 degrees C


      • Vessel dimension = volume of milk is 1 ltr

What is the IOW for vessel?


Answer: 

Vessel volume = 1 ltr, milk will spill over.

Vessel volume = 1.5 ltr, milk will boil, and may not overflow.

Vessel volume = 3 ltr, milk will fit and not overflow.

So, the IOW = 1.5 - 3 ltr



Thus, the IOW tells us what the range is for the safest and cost-effective process.



WATCH THE VIDEO HERE





For previous parts, click here -




😀Happy learning!😀



 

Comments

Popular posts from this blog

Corrosion risk planning - 1 - Lead acid battery

Corrosion is a quality, environment, and safety issue. Hence, it has to come under the cope of integrated management system audits However at the moment, it is more or less considered a quality issue. As such, the general tendency is to solve corrosion issues as they come. Especially in new inventions, the foresight to look for potential corrosion risk gets lost in the attempt to focus and highlight the amazing qualities of the said inventions. Hence, I have initiated this series, where I will take a component and point out the potential corrosion and damage risk areas.  Here goes the first one - lead acid battery cell. (Source:https://opentextbc.ca/chemistry/chapter/17-5-batteries-and-fuel-cells/)  Protective casing -  effect of temperature + electrolyte + contamination in electrolyte on the polymer crevice corrosion at fixtures mechanical damage during handling leading to voids for moisture ingress and oxygen/electrolyte leakage Positive terminal - corrosion of the mate...

CAREER OPTIONS IN CORROSION

  CAREER OPTIONS IN CORROSION The first time I studied corrosion was in 2009. The last 14 years have taught me one important thing - The path of a career in corrosion is not as straightforward as we are led to believe. Whether we are starting as a student of corrosion, or are entering the field after working as a non-corrosion person, there is always some career pathway that we are not aware of. There are research projects, certifications , audits, inspections , etc. EveryEng gave me the opportunity to share my learnings about the possible options in the field of corrosion . If you are someone who is starting or wants to switch to/between corrosion and its related fields, here is a short presentation for you! https://www.everyeng.com/mentor/course/view/3559864f 😀 Happy learning! 😀

Corrosion in fertilizer industry - 1.2 Elemental sulphur attack

WATCH THE VIDEO HERE OR READ ON BELOW!  Elemental sulphur attack is NOT sulphidation or hydrogen sulphide corrosion. It is an aqueous corrosion phenomenon. It considers two modes -  acidification of sulphur - formation of sulphuric acid 2.      direct cathodic reduction of sulphur with anodic dissolution of iron The lowering of pH is the main source of corrosion in both the methods. The phenomenon is temperature dependent. It increases with increase in temperature and becomes particularly severe above the melting point of sulphur (~112.8 degree Celsius). Hydrogen sulphide present in the petroleum may aggravate the sulphur attack by enhancing uniform pitting corrosion. Monoethylene glycol is used to prevent condensate formation ans may be present in traces in the feedstock petroleum. This enhances the sulphur attack in the form of uniform corrosion, and crevice corrosion. References:  Fang, Haitao, Brown, Bruce, Young, David, and Srdjan NeÅ¡ic. "Investigation...