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Metallurgy and Materials Science quiz - 1

 

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What is a Corrosion Loop - PART 2 - EXAMPLE

How to prepare a corrosion loop? To prepare a corrosion loop, the person in charge will look at the overall picture and answer the following questions - 1. What is the process? 2. What are the components? 3. What are the materials for each component? 4. What are the common features among them? 5. Where does the commonality end? -  This is important as that will mark the beginning of a new corrosion loop. 6. Can I use the same inspection procedure for all of them? 7. Do they corrode/get damaged in the same manner due to the same reasons? WATCH THE VIDEO FOR A DETAILED EXPLANATION -       Read part 1 here! https://corrospective.com/ 😀Happy learning! 😀

Electrochemical testing - 2 - What is a reference electrode?

What is a reference electrode? A reference electrode is used as a scale to measure the potential of the working electrode. Reversible reactions Just as a scale is unchanging, the potential and chemical conditions of the reference electrode should also be unchanging. Thus, it is necessary that the reactions - oxidation and reduction -  occurring inside a reference electrode are reversible. This ensures constant chemistry. No polarization It also ensures that there is no net polarization as both reactions occur simultaneously at different points in the reference electrode. this keeps its potential constant. Thus, the potential of any working electrode connected to this reference electrode will be dependent only on the conditions of the working electrode. This makes it easier to note the changes happening in the working electrode. Check out the video for a detailed explanation Done? Click here for Part 1 and PART 3 ! NOW, Are you ready to test your corrosion knowledge?   Click h...

Corrosion rate and pipe design

Corrosion is a serious issue. However, corrosion engineers are rarely asked about it during the designing of components. It is only when the components fail that people remember there are people who have studied corrosion for their whole life and would provide a solution. The design problems are really quite simple, and the loss of money could have been avoided had the company bothered to involve a corrosion engineer in the first place. Let me illustrate this with an example of a factory near the sea. Suppose a mild steel pipe is fitted inside the factory to transport 1 wt. % hydrochloric acid. The engineer has a choice between selecting pipes of 5 mm and 10 mm thickness. To save money, they go for the pipe with the 5 mm thickness because it has been 'successfully used by the other customers'. Over the course of a year, it is seen that the pipe has started leaking at certain places. Further investigation reveals that those sections have thinned to half of their thickn...